Kadakustom

Christian Alary · product & process designer

Products designed to be made.

25 years of design, from Rossignol to my workshop in the Vercors. I join your project, take it through to production, and leave you with the tooling and the know-how.

Discover the method
Photo: Ivan Dzhatiev
÷8investment to prototype a ski, with no dedicated mould
< 1 dayto design, test and adjust a new model
6 monthsto launch a factory in the United States
Silverat the 2018 Olympic Games, on a product I designed

The method

Fast & Curious

An iterative process for validating ideas. In each turn, we pick the one point that matters, validate it quickly with the simplest possible prototype, then decide: continue or stop. The further we go, the more each turn costs, so the risky questions are asked first.

Curious

When defining the project, then throughout its development. We question assumptions, embrace change, seize opportunities and look for solutions elsewhere.

  • Define
  • Question
  • Embrace change
  • Seize opportunities
  • Look elsewhere

Fast

Up to the prototype, then up to the product. Each loop targets a single point and is kept as short as possible. We remove uncertainty before investing.

  • Agile
  • Focused
  • Iterative
  • Risk-free
  1. 01

    Framing the need

    Understand the real use, the constraints and what is at stake before drawing anything.

  2. 02

    Generating solutions

    Widen the field: other industries, other processes, other materials.

  3. 03

    Iterative design

    Short loops, each one proving a single point, all the way to series production.

Applies to

  • A product
  • A process
  • A tool
  • An organisation

Remove uncertainty, safely.

A proven method that fits into your teams. I take on your most difficult projects, and the ones that have no natural home in your organisation.

Curiousdefine, embrace change, look elsewhereFastremove uncertainty before investing
UseTechnology Each turn seeks the balance between what the user needs and what the technology allows.

Agile

Short loops: hypothesis, prototype, measurement, decision.

Every milestone proves a result.

Creative

Start from real use, then combine established and emerging techniques.

Head-up display goggles, delayed decoration.

Innovative

Invent the process when the market's process is too expensive or too slow.

A €500 mould instead of €7,500.

Proven

25 years of products sold, series launched and factories started up.

Olympic medal, Étoile du design.

Background

25 years, from R&D to the workshop

Work

Projects brought to life

On the marketCustom seriesPrototypeConcept

Pressing a ski in the workshop
Laying a reinforcement before moulding
Engraved wood topsheet, RAMP factory in Park City
Pouring resin on a ski
Numbered ski cores

The workshop · Vercors and Park City

Services

What I do for your company

For SMEs and brands that want to innovate, reshore or make their production more reliable without setting up an in-house engineering department.

You have an idea, but no team

Design a new product

Specifications, concepts, prototypes, user testing, industrialisation file.

A validated product, ready to manufacture.

Your prototypes cost too much

Prototype fast, at low cost

Vacuum moulding, simple tooling, a calculation model calibrated on your measurements.

Prototypes in days, not months.

You want to manufacture in France

Industrialise and reshore

Process, tooling, production rate, choice of subcontractors, profitable small series.

A line that runs, a team that is trained.

Your products all look alike

Customise and differentiate

Delayed decoration, custom series for brands and companies, range and graphics.

Customisation without dead stock.

You have an invention

Innovate and protect

Structured creativity, prior art search, patent, intellectual property development.

An idea that is protected and put to use.

Your business needs to bounce back

Refocus and relaunch

Product and production diagnosis, refocusing on what makes a margin, costed action plan. I have done it for my own company.

A realistic plan, actively managed.

They trusted me

Contact

Let's talk about your project

Half a day on site is often enough to make a diagnosis and know where to start.

Emailchristian@kadakustom.com
WorkshopVillard-de-Lans, Vercors
AssignmentsFrance and international